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Exhaust fan checklist

An exhaust fan checklist grouped by frequency, covering belts, bearings, dampers, blades, airflow, and the checks made after a belt or speed change.

Daily

TaskRequiredPhoto required
Before work
Disconnect power and lock the fan off before inspection or service.Yes
Inspect
Check the overall condition, and that the fan runs when scheduled.Yes
Switch off or sequence the fans that are not needed.

Monthly

TaskRequiredPhoto required
Before work
Disconnect power and lock the fan off before inspection or service.Yes
Drive
Check belt tension and alignment.YesYes
Clean and lubricate the pulleys. Check that setscrews and keys are tight.Yes
Dampers and controls
Check that the dampers close fully, and that outside-air dampers are airtight.Yes
Check that the actuator and linkage work, and clean and adjust them.
Fan
Check that the blades turn the right way, against the arrow on the housing, and that they are clean.Yes
Check the walls, ceilings, and ducts for moisture, growth, or a musty smell. Photograph any growth found.

Each visit

TaskRequiredPhoto required
Before work
Disconnect power and lock the fan off before inspection or service.Yes
Airflow and inlet
Check that the inlet and approaches are free of obstruction.Yes
Check that air flows into the exhaust grille, using a smoke test. If it does not, check the dampers, ducts, and belt.Yes
Check that the exhaust duct downstream of the fan is sealed and in good condition.Yes

Each service

TaskRequiredPhoto required
Before work
Disconnect power and lock the fan off before inspection or service.Yes
Service
Check that all fasteners are tight, especially the wheel-hub setscrews.Yes
When dirty, clean the wheel and housing evenly. Uneven cleaning unbalances the wheel.Yes
Clean the motor exterior of dust.

By running hours

TaskRequiredPhoto required
Before work
Disconnect power and lock the fan off before inspection or service.Yes
Motor
Grease the motor per the motor manufacturer. Where the motor stays below 104 °F, grease it about every 2,000 running hours.Yes

Annual

TaskRequiredPhoto required
Before work
Disconnect power and lock the fan off before inspection or service.Yes
Bearings and wiring
Grease the belt-drive pillow-block bearings. Do not over-grease them.Yes
Check that the wiring connections are tight.Yes
Ductwork
Refasten the ductwork connections, repair any leaks, and check the insulation is sound.

After a belt change

TaskRequiredPhoto required
Before work
Disconnect power and lock the fan off before inspection or service.Yes
Belt
After 24 to 48 hours of running, recheck the belt tension.YesYes

After a speed change

TaskRequiredPhoto required
Before work
Disconnect power and lock the fan off before inspection or service.Yes
Motor
Check the motor current against the nameplate.YesYes

Where the fan or motor maker's manual gives a different interval or value, follow the manual. It leaves out kitchen grease exhaust.